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Two birds with one stone: ultrafine Fe3O4 nanocrystals functionalized sandwich-like separator for high-efficiency lithium-sulfur full batteries

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Chem Synth 2025;5:[Accepted].
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Abstract

Lithium−sulfur (Li-S) batteries encounter significant challenges, including the notorious shuttle effect of lithium polysulfide (LiPS) from the S cathode and the uncontrollable lithium dendrite growth at the metal anode.To address these issues, herein, we present an innovative separator. By modifying both sides of a polypropylene (PP) membrane with Fe3O4/rGO, constructing a sandwhich-like structured separator capable of simultaneously tackling the challenges associated with the S cathode and the Li mental anode. The Fe3O4/rGO composite consists of ultrafine Fe3O4 nanocrystals anchored on rGO nanosheets deliver exceptional catalytic efficiency for LiPSs conversion.This catalytic activity, coupled with abundant active sites enabling strong LiPSs chemisorption and reduced nucleation barrier for Li2S deposition, effectively combats the shuttle effect. Moreover, the Fe3O4/rGO on the anode side significantly enhances the homogeneous Li+ flux across the Li surface, promoting uniform Li plating/stripping. Kinetics analysis and theoretical calculations reveal concurrent improvement of S cathode and Li mental anode is achieved through the excellent “sulfiphilic” and “lithiophilic” properties of Fe3O4. Thus, the Li-S “full cell” exhibits exceptional capability, including high sulfur utilization, (1207.4 mAh g-1 at 0.1 C), excellent cycling stability (maintaining stablility for over 400 cycles at 2 C with a capacity decay rate of 0.1% per cycle ), and splendid rate performance (604 mAh g-1 at 3 C). A low-cost, sandwich-like for excellent Li-S batteries is demonstrated in this work.

Keywords

Lithium-sulfur battery, separator modification; ultrafine Fe3O4 nanocrystals, sulfur cathode, lithium metal anode

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Wang B, Deng H, Deng H, Pan P, Mei P, Huang S. Two birds with one stone: ultrafine Fe3O4 nanocrystals functionalized sandwich-like separator for high-efficiency lithium-sulfur full batteries. Chem Synth 2025;5:[Accept]. http://dx.doi.org/10.20517/cs.2025.54

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© The Author(s) 2025. Open Access This article is licensed under a Creative Commons Attribution 4.0 International License (https://creativecommons.org/licenses/by/4.0/), which permits unrestricted use, sharing, adaptation, distribution and reproduction in any medium or format, for any purpose, even commercially, as long as you give appropriate credit to the original author(s) and the source, provide a link to the Creative Commons license, and indicate if changes were made.
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